•Products . Utility Lines and Piping Repair Products
To belt the gap between the flanges by two half ring bolting clamp in GS and JS sealing configurations for repairing the leaks from gap and face ,Valve End, Heat Exchanger ,Hot Tap connections ,etc...
Bolt leakage accurse during installation will stop by sealant injection
To encapsulate whole flange connection from pipe to pipe.
Repairing all flange related leaks like: Cracks, Bolts, Mismatch, Hub Weld, Lap connection, Case, etc..
Also it can be over clamp to cover up the previous clamp when has leak in close proximity and replacing the clamp with longer version or side installation is not feasible.
Box Fit™ is also suitable for dual size pipeline weld connection leak repair.
Pipe Fit™ is to reinforce and seal the area for permanent restoration just by bolting the clamp on the pipeline in order to activate the sealing gaskets without shutting down the on-stream. It can be seal welded to the line for solid permanent attachment.
Features:
• Sizes from1-1/2" to 56" API pipelines
• Pressure from ANSI 400 through ANSI 1500 pressure rating (higher pressures on request).
• Body material : Conforming by API 6H, A216 WCB/WCC and A516 Gr70 as standard
• Gasket Material: Buna-N (NBR) is standard and Viton as option or application (other elastomers on option)
• Stud and Nut material: ASTM A 193 Gr. B7 and ASTM A 194 Gr. 2H (M series for sour applications)
• Coating: zinc rich + Epoxy (other coating systems on option)
• Easily replaceable gaskets without special needed tools
• 100% leak test and Hydro test (1-1/2 working pressure) as well as assembly test on leaking pipeline (real operational practice for controlling the geometry and symmetric of the shells and bolting pattern)
• Regular, ultra and optional lengths (dimensional tables are available on downloads tap on website)
• SLFS ™(Superior Leak Free Sealing ): Stainless Steel welded heckle shape protection sheets to:
1. Quicker Sealing action in early installation
2. Safer constant sealing
3. High pressure resistance in fluid direct push
4. Easier gasket replacement in several use of part
• inspection certification
• complete size range and pressure rating
• comprehensive installation instruction and training
• after sales services and spare parts supply
• warranty
Options:
• Material selection
• Length selection
• DRS™ ( Double Row Sealing)
• Coating selection
• Gasket material
• Hinges and skids
• Hand tightening super nut (for low space installation)
• Offshore application ( with marine coating, PTFE coated bolts and nuts, Hinges, sacrificial anodes block attachments)
• Sour service application
• Long time or harsh condition storage packaging
• Emergency supply
• Dual vent / injection port and plug
• Straight and bended shapes
• Branch
General Applications:
• Internal and external corrosion
• Mechanical damage
• Crack
• Pitting
• Rupture
• Pipe replacement and joint ( with anchored clamp rings)
• Defective welds
• Reinforcement and leak prevention of weakened wall thickness
Design Standards:
• ASME BPVC sec VIII
• API 6H
• API 5L
• ASME / ANSI B18.2.1
• NACE MR0 175
• SHIDARIAN DESIGN SOFTWARE ™
• FINIT ELEMENT ANALYSIS
Tests and controls:
• Dimensional check
• Geometry and bolting pattern installation test
• Leak test
• Hydro test
• Coating holiday test
• NDT test (MT, UT, RT) on shells and welds
• Metallographic test for casted shells
• Mechanical Property for alloy steel grade verification
• Material and hardness test for gasket elastomers
Repair of pit hole leaking up to 2000 psi operating pressure, by single body, belt design and quick action cone shape conical rubber gasket with guiding pin.
Secure fit casing to reinforce non-leaking defected sections and to be fully seal welded in pressure containing practice and only welding in longitudinal orientation in other applications while line remains in operation in certain pressure.
• In various ASTM steel materials, length and thickness.
• Full scope of sizes carrier pipes OD
• Longitudinal beveled edge options (mechanical bevel or plasma torch burning)
• Pre-crimped protective back strips (separate or pre tack welded) to protect the pipe wall from weld heat exposure.
• Carrying handles and bolt clamping options (recommended for long shells)
Tee Fit™ clamp to capsulate and seal the leaking tee fitting connection.
Elbow Fit™ clamp to capsulate and seal the leaking elbow fitting connection for 45° and 90° elbows.
For valve body leak repair, expansion joints, irregular connections and fittings, Y connection, eccentric connection, reducer and any kind of fitting leak repair end closure can be fabricated with customized design.
Flange Fit™
Box Fit™(Utility)
Pipe Fit™
Needle Clamp™
Pipe Mate™
Tee Fit™
Elbow Fit™
Custom Fit™(Utility)
Flange Fit™
To belt the gap between the flanges by two half ring bolting clamp in GS and JS sealing configurations for repairing the leaks from gap and face ,Valve End, Heat Exchanger ,Hot Tap connections ,etc...
Bolt leakage accurse during installation will stop by sealant injection
Box Fit™
To encapsulate whole flange connection from pipe to pipe.
Repairing all flange related leaks like: Cracks, Bolts, Mismatch, Hub Weld, Lap connection, Case, etc..
Also it can be over clamp to cover up the previous clamp when has leak in close proximity and replacing the clamp with longer version or side installation is not feasible.
Box Fit™ is also suitable for dual size pipeline weld connection leak repair.
Pipe Fit™
Pipe Fit™ is to reinforce and seal the area for permanent restoration just by bolting the clamp on the pipeline in order to activate the sealing gaskets without shutting down the on-stream. It can be seal welded to the line for solid permanent attachment.
Features:
• Sizes from1-1/2" to 56" API pipelines
• Pressure from ANSI 400 through ANSI 1500 pressure rating (higher pressures on request).
• Body material : Conforming by API 6H, A216 WCB/WCC and A516 Gr70 as standard
• Gasket Material: Buna-N (NBR) is standard and Viton as option or application (other elastomers on option)
• Stud and Nut material: ASTM A 193 Gr. B7 and ASTM A 194 Gr. 2H (M series for sour applications)
• Coating: zinc rich + Epoxy (other coating systems on option)
• Easily replaceable gaskets without special needed tools
• 100% leak test and Hydro test (1-1/2 working pressure) as well as assembly test on leaking pipeline (real operational practice for controlling the geometry and symmetric of the shells and bolting pattern)
• Regular, ultra and optional lengths (dimensional tables are available on downloads tap on website)
• SLFS ™(Superior Leak Free Sealing ): Stainless Steel welded heckle shape protection sheets to:
1. Quicker Sealing action in early installation
2. Safer constant sealing
3. High pressure resistance in fluid direct push
4. Easier gasket replacement in several use of part
• inspection certification
• complete size range and pressure rating
• comprehensive installation instruction and training
• after sales services and spare parts supply
• warranty
Options:
• Material selection
• Length selection
• DRS™ ( Double Row Sealing)
• Coating selection
• Gasket material
• Hinges and skids
• Hand tightening super nut (for low space installation)
• Offshore application ( with marine coating, PTFE coated bolts and nuts, Hinges, sacrificial anodes block attachments)
• Sour service application
• Long time or harsh condition storage packaging
• Emergency supply
• Dual vent / injection port and plug
• Straight and bended shapes
• Branch
General Applications:
• Internal and external corrosion
• Mechanical damage
• Crack
• Pitting
• Rupture
• Pipe replacement and joint ( with anchored clamp rings)
• Defective welds
• Reinforcement and leak prevention of weakened wall thickness
Design Standards:
• ASME BPVC sec VIII
• API 6H
• API 5L
• ASME / ANSI B18.2.1
• NACE MR0 175
• SHIDARIAN DESIGN SOFTWARE ™
• FINIT ELEMENT ANALYSIS
Tests and controls:
• Dimensional check
• Geometry and bolting pattern installation test
• Leak test
• Hydro test
• Coating holiday test
• NDT test (MT, UT, RT) on shells and welds
• Metallographic test for casted shells
• Mechanical Property for alloy steel grade verification
• Material and hardness test for gasket elastomers
Needle Clamp™
Repair of pit hole leaking up to 2000 psi operating pressure, by single body, belt design and quick action cone shape conical rubber gasket with guiding pin.
Pipe Mate™
Secure fit casing to reinforce non-leaking defected sections and to be fully seal welded in pressure containing practice and only welding in longitudinal orientation in other applications while line remains in operation in certain pressure.
• In various ASTM steel materials, length and thickness.
• Full scope of sizes carrier pipes OD
• Longitudinal beveled edge options (mechanical bevel or plasma torch burning)
• Pre-crimped protective back strips (separate or pre tack welded) to protect the pipe wall from weld heat exposure.
• Carrying handles and bolt clamping options (recommended for long shells)
Tee Fit™
Tee Fit™ clamp to capsulate and seal the leaking tee fitting connection.
Elbow Fit™
Elbow Fit™ clamp to capsulate and seal the leaking elbow fitting connection for 45° and 90° elbows.
Custom Fit ™(Utility)
For valve body leak repair, expansion joints, irregular connections and fittings, Y connection, eccentric connection, reducer and any kind of fitting leak repair end closure can be fabricated with customized design.
 | for inquiry and order please advice pipe size and wall thickness,flange size and type, design & working pressure, line fluid, operating temperature, leak location, leak position ID (leaking equipment spec, gap, size), special consideration like limitation on installation space, height, options. |